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Irtiqa Imini Pishgiri Masdumiyat (Safety Promotion and Injury Prevention)

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  4. Original article

Vol. 2 No. 2 (2014)

December 2014

The Assessment of Independent Layers of Protection in Gas Sweetening Towers of Two Gas Refineries

  • Mohammad Javad Jafari
  • Ali Reza Askarian
  • Leila Omidi
  • Mohammad Reza Miri Lavasani
  • Loabat Taghavi
  • Ali Reza Ashori

Irtiqa Imini Pishgiri Masdumiyat (Safety Promotion and Injury Prevention), Vol. 2 No. 2 (2014), 20 December 2014 , Page 103-112
https://doi.org/10.22037/meipm.v2i2.7037 Published: 2014-09-17

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Abstract

Backgrounds and objective:Process industries are required to provide and maintain the working places safe for their workers, neighbors and environment. Safety may be provided through inher-ent safety design, providing several safeguards including instrumentation, applying proper proce-dures and training. Layer of protection analysis (LOPA) is a semi-quantitative technique. This technique has been used to analyze the protecting layers independently. This study was carried out to assess the independent layers of protection analysis in controlling the likely risks in sweeten in gas units of two different gas purification plants.

Materials and Methods:In the risk assessment process, hazards were identified byHAZOP tech-nique at four nodes in each gas refinery and the incident scenarios were determined then. By using LOPA technique based on cause & effect, the level of risk for each scenario was determined con- sidering the protective layers. Finally, the collected data was analyzed using the LOPA standard method and PHA-Pro6 software.

Results:Despite the fact that the independent protection layers (IPLs) were different ineach re-finery sweetening towers, risk levels at different scenarios were similar.Thapplication of Inde-pendent protection layers may decrease the likelihood of scenarios. The safety integrity level of control equipment was SIL-4 but total probability of failure on demand (TPFD) was higher in second gas refinery.

Conclusion:The results suggested that safety integrity level (SIL) were the same in both gas re-finery sweetening towers while the protection layers were different. Results of research indicated that LOPA method can be used for controlling hazards based on layers of protection. Adding layers of protection to equipment are recommended to reduce the hazards to acceptable levels.

How to cite this article: Jafari, MJ, Askarian AR, Omidi L, Miri Lavasani MR,Taghavi L, Ashoori AR. The Assessment of Independent Layers of Protection in Gas Sweetening Towers of Two Gas Refineries. Irtiqa Imini Pishgiri Masdumiyat (Safety Promotion and Injury Prevention).2014;2(2):103-112.

Keywords:
  • Risk Assessment, Integrity Level, Layer of Protection, HAZOP
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How to Cite

1.
Jafari MJ, Askarian AR, Omidi L, Miri Lavasani MR, Taghavi L, Ashori AR. The Assessment of Independent Layers of Protection in Gas Sweetening Towers of Two Gas Refineries. Irtiqa Imini Pishgiri Masdumiyat [Internet]. 2014 Sep. 17 [cited 2026 Aug. 27];2(2):103-12. Available from: https://journals.sbmu.ac.ir/spip/article/view/7037
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References

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